A great upgrade for drivers looking for added acceleration and grip for their E60 M5 and E63 M6!
The S85 V10 in the E60 M5 and E63 M6 lacks torque in the lower RPM range. Using a shorter gear ratio puts you at a higher RPM for any gear, and much closer to the meaty part of the power band and the higher rev limit. Our rebuilt differentials also address shortcomings and common complaints with the factory M Variable limited-slip. Diffsonline has 20 years of expertise in BMW differential upgrades and rebuilding and we make it easy to replace and upgrade your diff.
When planning a diff upgrade in your M5/M6 there are two factors to consider: limited slip type and gearing choice.
M5/M6 Limited Slip Options
There are a number of limited-slip carrier upgrades for the E60 M5 but they fall into two groups - clutch and helical. For purely street use we would recommend a helical such as Wavetrac or Quaife. Helical diffs offer advantages in wear resistance and performance over traditional clutches. Torque transfer happens instantly and it doesn't need to sense a spinning wheel first. Lock-up is quicker and smoother and it's less affected by heat than a clutch. The only downside is potentially higher gear whine (but not in all cases). Some street 2 and 3-disc street clutch options have been discontinued due to the dwindling supply of original BMW cores.
Our clutch options are designed around serious track or race use since they can be easily customized around car setup and driving style. These diffs feature multiple clutch and spring discs - more clutches equal greater capacity for torque and heat management. Custom ramp angles are machined into the carrier to dictate lockup behavior under acceleration and deceleration (coast). Lower values equal a more aggressive lock-up. Our clutch options are generally not for street use except in highly-modified cars that need the extra traction.
The BMW M Variable viscous diff uses plates and heavy fluid to transfer torque between axles. When new and fresh the system works quite well for street use. However, it is out-performed by traditional clutch differentials on the track and loses performance and refinement within 60,000 miles.
The OS Giken is a multi-clutch design that is recommended only for track use and no warranty is provided.
Definitely contact us by phone or email to discuss the best E60 M5 and E63 M6 diff upgrade that will meet your needs.
Multiple gear options are available to meet your acceleration needs. The original SMG gear ratio is 3.62 which is a great blend of acceleration and livability (revs on the highway). Using a shorter gear will put you higher in the RPM range in each gear, and much closer to the meaty part of the power band. The car is much quicker around town and under acceleration but will reduce top speeds and be at a higher RPM at cruising speeds. Taller gearing (lower number) is not very common but has benefits of better fuel economy and lower revs on the highway. The gear ratio you choose is based largely on personal preference and how you plan to use the car. Refer to the charts below for speed and RPM data.
REM treatment is a multi-step light surface polish of the gears and/or bearings that removes small imperfections and high spots on the surface. BMW does some final detailing on their ring & pinion sets that removes most of these imperfections but there is still room for improvement. High spots create heat risers which raise the surface temp of the surrounding metal and leads to imperfections and wear. REM polishing reduces internal temps and friction, improving performance and efficiency. It also makes the ring & pinion quieter with smoother engagement. REM polishing is done on a as-ordered basis and may result in additional build time. REM is a registered trademark of REM Chemicals, Inc.
We're able to offer rebuilt and performance differentials at a reasonable cost due to the use of cores. A "core" is your original used differential that is returned to our diff builder to be recycled into a new, fully-rebuilt diff. If we did not have cores available, and had to buy new factory differentials from BMW, our performance diffs would be four times the price they are now. To keep this upgrade feasible for the entire enthusiast community we rely on having your good, reusable core returned to the diff builder (Diffsonline) within fourteen days of receipt of your new diff. In order to cover the cost of sourcing another used diff, a core charge is applied to your order at the time of processing. This core charge can be refunded when you send back your original limited-slip
diff. Only complete and reusable cores will be eligible for a refund (no blown out, abused, or modified cores please). You must return a diff equal in components and accessories to the one sent to you. Non-limited slip (open) differentials returned for cores will not receive a full refund.
The core charge on a M5/M6 diff is $500
, which is not included in the price and will be charged separately
at the time of processing. Click here
for the core policy and instructions. You can also avoid the core charge altogether by sending in your original diff to be rebuilt. Note that this will mean downtime for your vehicle, so we recommended using the core service.
While we take in used diffs as cores, what you get is a fully rebuilt and properly set up unit that is often better than what BMW can provide. There is a lot of specialty knowledge required in the diff building industry and Diffsonline has over 20 years of experience in BMW differentials. Nearly all of the major retailers of performance differentials use Diffsonline, even when sold under other brand names. Rebuilding a diff is a very involved process -
- The used diff is disassembled and cleaned
- The outside case (carrier) is stripped of grease, grime, and rust
- The desired limited slip unit is prepped
- The specified gear set is assembled with the LSD
- Any machining of the carrier is done in-house
- New OEM bearings are fitted
- New OEM seals are fitted
- The entire internal assembly is aligned (crucial in avoiding gear whine later on)
- Final assembly and checks
- Carrier is given a fresh coat of black paint
- Shipment to your door in special heavy-duty packaging
The packaging can be reused to send back your core. Diffs are shipped without covers and with no fluid inside. Diffsonline recommends Red Line 75/110 fluid for all of their differentials, except M Variable (Castrol SAF-XJ) and OS Giken (OS 80W250).
BimmerWorld offers FREE GROUND SHIPPING on all diffs.
Upgrading the differential in your BMW is one of the best ways to improve handling, acceleration, and all-around performance. Whether you're looking to alter the final drive gear ratio, or add limited-slip functionality to get all that power to the ground in the turns, we've got the knowledge to guide you in the right direction. Should you have any questions on BMW diff upgrades or the process, please call or email one of our knowledgeable sales reps.
BMW Fitments: 5 Series
E60 (2006-2010) > M56 Series
E63 / E64 (2006-2010) > M6